Design & Modeling

Advanced Design and Modeling Services at Setton Industries

At Setton Industries, we deliver cutting-edge design and modeling solutions to transform your concepts into reality with precision and efficiency. Leveraging advanced tools like Fusion 360, SolidWorks, and AutoCAD, our computer-aided design (CAD) and 3D modeling services empower businesses to streamline product development, reduce time-to-market, and enhance manufacturability. With over a decade of expertise in manufacturing consulting, we provide tailored, innovation-driven solutions for industries ranging from consumer products to industrial machinery. Discover how our design and modeling services can accelerate your project and deliver market-ready products.

Our Comprehensive Design and Modeling Services

Our design and modeling services are built on a foundation of precision, collaboration, and advanced technology. We guide your project from initial sketches to production-ready designs, ensuring every detail aligns with your vision and manufacturing goals. Below, we detail our core offerings and how they add value to your product development process.

1. 2D Drafting & Technical Drawings

Accurate 2D drafting is essential for clear communication and seamless manufacturing. Our team produces high-precision 2D CAD drawings and technical documentation that meet industry standards and support production workflows. Our services include:

  • High-Precision 2D CAD Drawings: We create detailed schematics using tools like AutoCAD, ensuring accuracy for components, assemblies, and systems.

  • Industry-Standard Technical Documentation: Our drawings adhere to standards like ASME Y14.5, providing clear instructions for manufacturers and quality assurance teams.

  • Geometric Dimensioning & Tolerancing (GD&T): We apply GD&T principles to define tolerances and ensure parts meet functional and manufacturing requirements.

Our 2D drafting services lay a solid foundation for your project, enabling efficient production and quality control.

2. 3D Modeling & CAD Design

Our 3D modeling and CAD design services bring your concepts to life with unparalleled detail and functionality. Using parametric and surface modeling techniques, we create robust designs optimized for performance and manufacturability. Key services include:

  • Parametric and Surface Modeling: We build flexible, editable models in Fusion 360 and SolidWorks, allowing for quick design iterations and complex geometries.

  • Complex Assembly Design: Our team designs multi-component assemblies, ensuring precise fit, function, and compatibility across parts.

  • Design Optimization for Manufacturability: We incorporate design for manufacturability (DFM) principles to simplify production, reduce costs, and enhance product reliability.

Our 3D modeling expertise ensures your designs are ready for prototyping, testing, and full-scale production.

3. Prototyping & Simulation

Before moving to production, we validate designs through prototyping and simulation, minimizing risks and optimizing performance. Our services include:

  • Virtual Testing & Performance Analysis: We simulate real-world conditions using tools like Fusion 360’s simulation module to evaluate durability, thermal performance, and more.

  • Stress Analysis & Finite Element Analysis (FEA): Our FEA services identify stress points and weaknesses, enabling design refinements that enhance product longevity.

  • Rapid Prototyping & Iteration: We produce physical prototypes via 3D printing or CNC machining, allowing for hands-on testing and rapid design improvements.

These services ensure your product performs as intended, saving time and resources before manufacturing begins.

4. Reverse Engineering & Design Refinement

Our reverse engineering services transform physical parts into digital models, enabling improvements and compatibility with modern manufacturing processes. Our offerings include:

  • Digitizing Physical Parts into 3D Models: Using 3D scanning and CAD tools, we create accurate digital replicas of existing components.

  • Design Modifications & Improvements: We refine designs to enhance performance, reduce costs, or meet new requirements, such as material substitutions or regulatory compliance.

  • Compatibility with Multiple Manufacturing Processes: Our models are optimized for processes like injection molding, CNC machining, and additive manufacturing.

Reverse engineering helps businesses modernize legacy products or integrate existing components into new designs.

5. Product Visualization & Rendering

High-quality product visualization communicates your vision to stakeholders, investors, and customers. Our services include:

  • High-Quality 3D Renderings for Presentations: We create photorealistic renderings using Fusion 360 and KeyShot, ideal for marketing materials and investor pitches.

  • Photorealistic Product Visualization: Our visualizations showcase textures, lighting, and finishes, bringing your product to life before production.

  • Animation & Exploded View Modeling: We produce dynamic animations and exploded views to demonstrate assembly processes or highlight design features.

These visualizations enhance communication and build excitement around your product.

Why Choose Setton Industries for Design and Modeling?

Partnering with Setton Industries means accessing a team committed to precision, innovation, and results. Here’s why businesses trust our design and modeling services:

  • Expertise in Advanced Tools: Our mastery of Fusion 360, SolidWorks, and AutoCAD enables sophisticated design, simulation, and optimization capabilities.

  • Seamless Integration with Manufacturing Workflows: Our designs are tailored for production, ensuring smooth transitions from concept to factory floor.

  • Precision-Driven Approach: We prioritize accuracy in every drawing, model, and simulation, minimizing errors and rework.

  • Tailored Solutions for Diverse Industries: From consumer electronics to industrial components, we deliver customized solutions that meet unique industry needs.

Transform Your Concepts with Setton Industries

At Setton Industries, we’re passionate about turning your ideas into reality through advanced design and modeling services. Whether you need 2D drafting, 3D modeling, or product visualization, our manufacturing consulting expertise ensures your project is executed with precision and efficiency. Let us help you reduce time-to-market, optimize manufacturability, and deliver a product that stands out.